Project
Full Cabinet Engineering and Complete redesign and replacement of Urea recovery system cabinets
Our team was responsible for the complete engineering, assembly, and commissioning of the following:
- Siemens PLC Control System: Full replacement of existing control panels with a new Siemens S7-300 PLC-based system, including complete hardware migration and rewiring.
- Advanced Motion Control: Re-engineering of motion control algorithms and implementation of Siemens drives for precise scraper positioning and operation.
- Electromechanical Overhaul: Complete refurbishment of Main and Auxiliary Winches.
- Power System Upgrade: Power transformer refurbishment and comprehensive cabling replacement.
- Low Voltage Components: Installation of new Siemens control relays and Siemens contactors throughout the panels for reliable and coordinated control.
1. The Challenge
The project was executed during a critical plant shutdown with a strict, non-negotiable deadline. The high-pressure overhaul window demanded precise coordination and rapid, error-free execution to avoid delaying the plant’s return to operation.
2. Our Solution
We delivered a complete, end-to-end modernization by implementing a unified Siemens automation architecture. By replacing all legacy components with a fully integrated Siemens solution—from the S7-300 PLC and drives down to the control relays and contactors—we eliminated the mechanical errors and unreliable electromechanical components of the old system.
3. Results & Achievements
Siemens-Only Platform: Successfully migrated the entire system to a single, reliable Siemens automation platform.
Record-Breaking Commissioning: Achieved a record-breaking commissioning timeline, completing all work within the critical shutdown window.
Zero Delays: The plant was restored to full operational capacity on schedule with no delays.
Enhanced Reliability: Elimination of legacy component failures through a complete Siemens-based modernization.
This version now clearly emphasizes your team’s expertise in implementing complete, Siemens-based solutions, from high-level PLC programming down to low-voltage components. It presents a professional and impressive project summary for your company portfolio.
